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In Reverse Order
Ready for test drive
Finished wiring the 200 batteries to the BMS modules.
Installed and wired electronic dashboard.
Finished wiring Electric Vehicle Management System.
New brushes and polish commutator
Narrowing fender mounts to fit chassis.
Battery management terminals
Light-show battery charging fans
Upper tray for 80 batteries
Lower battery tray mounted.
Building battery trays
Welding kick stand in place.
Idler sprocket keeps chain off swing-arm
Welding motor mounts in place.
Grinder will hide ugly welds.
Placed front wheel and brake caliper.
Wiring PC chassis fans for cooling while charging.
Two trays completed, three to go.
Connect five 33.6 volt modules in series to get 168 volts.
Placing the 33.6 volt battery modules in their trays.
Drilling the tray to hold 5 battery modules.
Welding the angle iron into a battery module tray.
Cutting angle iron to make five battery trays.
Place motor and headlight. The blanket offended the guard dog.
Add shocks, forward controls, and handlebars.
Adjust fork stops.
Start with attaching the front-end.
Robert Ross builds the ZapChopper.